Pavonine Waterbased Ink Mixing & Discharge Printing Instructions
Pavonine Waterbased Ink Mixing Instructions:
Mixing by weight with a high quality digital scale will assure consistent and accurate results every time you mix ink. Not only will you hit the correct color every time but you will make the correct amount of ink, which will save you time and money .
The first step to mixing ink is to determine how much you want to make. Below is an approximation of what ink weighs. When mixing small quantities (quarts & pints) it is recommended to use a gram scale.
| Volume | Weight |
| 5 Gallons | 40 Pounds |
| 1 Gallon | 8 Pounds |
| 1 Quart | 2 Pounds (900 Grams) |
| 1 Pint | 1 Pound (450 Grams) |
To figure how much of each component to mix you will need to multiply the percentage by the total weight of ink desired.
For Example: 1 Gallon (8 pounds) of a Pantone Red:
| Ingredients | Formula |
| 63% Warm Red | .63 x 8 = 5.04 lbs |
| 25% Clear | .25 x 8 = 2.00 lbs |
| 8% Rubine Red | .08 x 8 = 0.64 lbs |
| 4% White | .04 x 8 = 0.32 lbs |
| Total: 100% | Total: 8 Pounds |
Pavoclear Formula:
90% Water
8% Bing Binder (PARM-9006)
2% Thez Thickener (PARM-9001)
Discharge Mixing & Printing Instructions:
Blend pigments until homogeneous. Use up to 12% standard Pavonine pigment in Pavonine DC-B base or purchase pre-mixed discharge colors. DSPP-1003 or DSPP-1020 recommended for printing white discharge ink.
Stir in up to 8% discharge agent ZFS by weight or by volume a rounded table spoon per cup of mixed color. MAKE SURE ZFS IS TOTALLY DISSOLVED! For best results, mix only what can be used in one day.
Stencil: Water resistant. Do not under expose.
Mesh: 110-160
Open Time: Discharge inks are apt to gel in the image area during extended down times, so it may be necessary to open the image area with a damp sponge or by simply making a few print strokes.
Printing Technique: Deep penetration into the garment is required when printing discharge colors, so adjust accordingly. Fastest possible squeegee speed recommended. A heavy stroke for penetration, followed by a light one for surface deposit, will enhance brilliance of last impression. Print colors with hiding power such as blue, green, violet, brown and black first.
Clean Up: Water or water with an all purpose cleaner with ammonia.
Drying: 90 seconds+ at 320°F or more in an oven with good airflow is required. The discharge reaction is not instantaneous and stops when the water in the formula is driven off. The discharge reaction takes place while the ink film temperature (not oven temperature) is in the 180°F or 250°F range. Too high a temperature will drive off the water before the reaction can be completed. Discharge obtained by a perfect drier can be simulated by discharging a wet print by direct contact with a hot platen, such as a heat transfer machine, for 5 to 10 seconds at 320°F - 350°F. Once best possible oven conditions have established variation should be avoided as it will cause variation in color brightness.
GARMENTS PRINTED WITH DISCHARGE SHOULD BE WASHED PRIOR TO WEARING!
